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Feeco Disc Pelletizer
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7 Reasons to Train Disc Pelletizer Operators
As such, training disc pelletizer operators gives plant managers the opportunity to: 1. Maximize Productivity. One of the key advantages of the disc pelletizer is that it allows operators to optimize the amount of on-size product coming off the disc. This is done through the adjustment of several process and equipment variables, most notably:
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Photo of the Week: Disc Pelletizer in Production
Our photo this week comes from the FEECO fabrication facility, where a large disc pelletizer is under production. Disc pelletizers, commonly referred to as pan pelletizers or pan granulators, are used to turn material fines into easy to handle pellets, and are often chosen for their high level of customization and ability to produce pellets of a desired …
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The Pin Mixer: A Preferred Device for Pelletizing Gypsum
While the disc pelletizer has long been the standard for producing granular limestone and gypsum, the industry has found that the addition of a preconditioning step prior to the disc pelletizer significantly improves both processing and product quality. ... 3D Model of a FEECO Pin Mixer. As liquid binder and solid feed are continuously fed into ...
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Photo of the Week: Pan Pelletizer Sizes
The photo of the week this week comes to us from the FEECO archives. This photo, dating back to the early 1950's, shows a FEECO engineer examining various pan pelletizers. Available in a wide range of sizes, pan pelletizers, also commonly called disc pelletizers or pan granulators, are used in the agglomeration process in order to turn dusty ...
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An In-Depth Look at Potash Pelletizing
The operational flexibility of FEECO's disc pelletizers allows users to control the pellet size using variables such as disc speed and angle. Once the potash pellets reach the desired size, they are discharged from the disc pelletizer. Potash Product Finalization Because moisture is added during pelletizing, drying is necessary. ...
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Photo of the Week: Hooded Disc Pelletizer
The hooded disc pelletizer in the FEECO Innovation Center also features windows and doors; glass windows provide ample visibility, while the doors give the operator easy access to adjust the spray and feed locations. Whether you need a custom disc pelletizer, or you're looking for agglomeration feasibility tests for your unique application ...
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Photo of the Week: Disc Pelletizer Design and Manufacturing
Today's photo highlights a disc pelletizer (pan granulator) project, showcasing FEECO's scope of work from drawings by our drafters and design team, all the way through to robust equipment manufacturing. The equipment was produced for a repeat customer, and weighs over 53,000 pounds, stands 18 feet high, and has a system throughput of 34 STPH.
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What is Pelletizing?
Increased Product Formulation Capabilities: Pelletizing, particularly on a disc pelletizer, is a highly flexible process, allowing for a significant amount of product customization to occur. Additives can be included to improve product formulations, and a number of variables can be adjusted to target specific end product parameters, such as ...
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Used- FEECO International Disc Pelletizer. Approx
Used- FEECO International Disc Pelletizer. Approximate 16" diameter x 3-1/4" deep 301 stainless steel pan. (3) Adjustable plow arms. Driven by a 1/4 hp, 60/115-2088/23660 …
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The FEECO Innovation Center | Bulk Solids Process …
The FEECO Innovation Center is a state-of-the-art testing facility where we can test both agglomeration and thermal processes at batch and pilot scale to assist in your R&D efforts. ... Disc Pelletizer (Disc Pelletiser, Pan Granulator) Indirect Batch Rotary Kiln Testing, Batch Calciner Testing, Thermal Process Development.
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HEAVY-DUTY DISC PELLETIZERS
Overview. FEECO International disc pelletizers are the equipment of choice when uniform pellet size and ease of size control are important in agglomerating a material. Pellet …
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About Us | FEECO International, Inc.
Home About. Welcome to FEECO International Inc. – Leaders in Innovation and Global Solutions for Process Development, Custom Equipment, and Parts and Service Support. We are proud to be an OEM at the forefront of innovation and engineering excellence in the global industrial processing industry. For over 70 years, we have been a trusted ...
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Pin Mixers
The pin mixer is a horizontal continuous mixer. Also known as a pin agglomerator, the pin mixer offers greater material densification than a disc pelletizer, and typically requires less binder. Whether you are conditioning a material, de-dusting, or micro-pelletizing it, our custom pin mixers are a preferred choice.
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FEECO International, Inc.
Ongoing maintenance, field services, process and equipment audits and more. FEECO International, Inc. has worked with everyone from start-up companies, all the way to Fortune 100's, including entrepreneurs, as well as some of the world's top engineering firms. Some of our satisfied customers include:
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Pelletizing Offers Premium Alternative for Potash and …
3D Model of a FEECO Disc Pelletizer. Drying & Cooling. Pellets are dried in the rotary drum dryer, bringing them within the desired moisture range of the end product. The rotation of the rotary drum further tumbles and polishes pellets. If necessary, a rotary cooler follows the dryer, reducing the temperature of the material for bagging or ...
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Disc Pelletizer Frequently Asked Questions
Like other agitation agglomeration equipment, disc pelletizers employ agitation and a liquid binder (in most cases) to encourage granule formation and growth. The disc pelletizer is a continuous device. Fines or …
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Disc Pelletizer | Service Industry Machinery Nec | Feeco …
FEECO's Disc Pelletizers (also known as pan granulators) are the equipment of choice for converting powdered materials into uniform, round pellets. Disc pelletizers utilize a non …
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Photo of the Week: Batch Disc Pelletizer
This week's photo shows a 24 inch disc pelletizer (pan granulator) with a vibratory feeder, liquid storage tank, pump and movable base. This pelletizer was
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Pelletizing: The Process, The Equipment, and the …
The disc pelletizer consists of a rotating disc mounted onto a stationary base. Material and binder are continuously fed onto the disc; the tumbling action, combined with the tackiness created by ...
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Literature Posts | FEECO International Inc.
The technical storage or access is strictly necessary for the legitimate purpose of enabling the use of a specific service explicitly requested by the subscriber or user, or for the sole purpose of carrying out the transmission of a communication over an electronic communications network.
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Iron Ore Pelletization
FEECO Balling Drum. Balling drums consist of a large, cylindrical "drum," through which the material tumbles to promote agglomeration. Much like the disc pelletizer, binder and feedstock are continuously added and particles pick up additional fines as they tumble through the drum, which is set on a slight angle to allow gravity to assist in moving …
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Tips for Choosing a Disc Pelletizer
A FEECO Disc Pelletizer on service visit. Training. One of the major reasons for which the disc pelletizer is chosen for an operation is that it provides ample opportunity for fine-tuning granule characteristics and …
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Agglomeration (Pelletizing) Equipment in Agriculture
3D Model of a FEECO Disc Pelletizer (Pan Granulator) Disc Pelletizers (Pan Granulators) Disc pelletizers, or pan granulators, are used when a more round granule is desired and particle size distribution must be narrow. As mentioned, disc pelletizers are often paired with pin mixers in order to produce a refined pellet product.
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How to Pelletize a Fine Powder
FEECO recommends disc pelletizer training for all operators to provide them with a foundational understanding of agitation agglomeration and the principles behind their unique pelletizing process. The pelletizing process on a disc pelletizer. Step Three: Dry Wet Pellets. Once pellets reach the desired size, they are automatically ejected from ...
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Disc Pelletizer (Pan Granulator) OEM Parts
Disc Pelletizer Replacement Parts. We offer a variety of replacement parts for disc pelletizers, including: Spray Systems. Pan/Disc Assembly. Drive Motor. Plow/Scraper Assemblies. Gear Reducer. Bearings. << Back to main replacement page.
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Photo of the Week: Disc Pelletizer Expanded Metal
This week's photo shows the expanded metal on a disc pelletizer (pan granulator). During pelletizing, a layer of build-up across the surface of the disc is needed to aid in pellet formation. This layer allows the pellets to roll on top of …
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Pelletization Vs. Compaction Granulation
A Skilled Operator is Required: Pelletizing (on a disc pelletizer) requires a well-trained and skilled operator to produce a pellet with desired quality and characteristics, and to keep the pelletizer plant running smoothly. ...
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Rotary Dryers
Rotary dryers are a highly efficient industrial drying option for bulk solids. They are often chosen for their robust processing capabilities and their ability to produce uniform results despite variance in feedstock. Rotary dryers work by tumbling material in a rotating drum in the presence of a drying air. They can also be indirectly heated ...
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Pugmill Mixers
Pugmill mixers can be used as stand-alone agglomeration equipment, or as a mixing step in a larger agglomeration process utilizing a disc pelletizer or agglomeration drum. Pugmills utilize dual counter-rotating …
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Seven Reasons Why Soil Amendment Producers …
Synthetic gypsum pellets produced on a disc pelletizer in the FEECO Innovation Center. When combined with a pin mixer as a preconditioning step, the disc pelletizer produces spherical granules with an even …
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Photo of the Week: Disc Pelletizer in Action
This week's photo is a disc pelletizer from FEECO's lab testing center. Disc pelletizers, also known as pan pelletizers or pan granulators, are a common piece of equipment used to agglomerate material fines. They utilize a "tumble growth" agglomeration method to …
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Photo of the Week: Disc Pelletizer
Our photo this week is a disc pelletizer in action. This agglomeration equipment transforms raw materials into round pellets via a tumble and grow process. ... clay, limestone, and fly ash. FEECO has been pelletizing and de-dusting materials for over 60 years, creating premium pelletized products from raw fines, or waste materials. For more ...
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Agglomeration Equipment & Systems
FEECO is the leading expert in wet granulation (agitation agglomeration), with custom equipment, process development, and parts & service support. ... Disc Pelletizer for Chicken Litter Manure Granulation. Pin Mixer for Chicken Manure and Litter. Mining Agglomerator. Fertilizer Granulator.
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Pelletizing: The Process, The Equipment, and the …
FEECO International, Inc. Agglomeration • Thermal Processing • Material Handling • Fertilizer Granulation. Published May 4, 2022. + Follow. Pelletizing, not to be confused with pelleting...
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This Week's Feature Articles: 10.8.2021
In How to Use a Disc Pelletizer (Pan Granulator), we cover the basics behind disc pelletizer operation and construction. Operating variables are also discussed. ... "The build quality of FEECO's equipment is top notch, heavy duty, and has run with no issues in our continuous operating facility." ...
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Is a Rotary Drum or Disc Pelletizer Right for my Process?
With a disc pelletizer, however, there is little recycle and therefore the output is almost immediately affected if there is an upset in conditions. Throughput. Rotary drums are the ideal equipment of choice for high capacity applications and can handle a higher throughput than disc pelletizers. Maintenance. Disc pelletizers generally require ...
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How to Maintain a Disc Pelletizer Spray System
The spray system on a disc pelletizer is critical to the success of the overall agglomeration process. The spray system dispenses the binding agent onto the material fines as the disc rotates. If not properly maintained, product quality can be easily affected, and process upsets are possible.
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Used Disc Pelletizers for Sale | Surplus Record
Find new and used Disc Pelletizers for sale from suppliers near you. Automatik / Gala and more. go to top. Skip to main content; Skip to footer; Categories. ... Disc Pelletizer, 60" dia. x 11" deep, Carbon Steel. Machinery & Equipment Co | Brisbane, CA. 415-64... (Show) 415-649-9611. Category: Disc Pelletizers.
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FEECO Disc Pelletizer (Pan Granulator) Interactive …
Explore every angle of a FEECO Disc Pelletizer (Pan Granulator) with our interactive, 360-degree model.