Bucket wheel reclaimer (BWR) is an extremely complex engineering machine that involves multiple disciplines, such as structure, dynamics, and …
Bucket wheel construction Cell-less or cell-type bucket wheel construction is available depen-dent on the application and material handled. Bucket wheel drives ... …
Two functions: Stacking function – Receiving bulk material from a yard conveyor and transfer it to configured storage pile patterns (e.g. chevron, windrow and cone). Reclaiming function – Recovering material from stockpiles and transfer it onto a yard conveyor for further disbursement or use. All functions can be controlled remotely.
Bucket wheel and drive · Bucket, Bucket wheel drive, Split bearing and shaft Travel bogie system · Bogie, Drive, Electrical / Positioner, Rail clamp, Structural, Replacement program As your production goals evolve, so should your equipment. For the latest technoloy and efficiency, you don't have to look very far. Your existing assets have the
Bucket wheel reclaimers are the ideal means of handling and moving large amounts of bulk materials in the shortest possible time. They can be designed as reclaimers or …
Similar to a regular stacker, the stacker-reclaimer is fed via an upstream tripper car. The bucket wheel remains in its rest position while the stockpile is being filled. Because the boom of our stacker-reclaimer unit can be swiveled and its inclination is adjustable, it provides without restriction numerous stockpile building variations (cone-shell, strata, …
The traditional design method of bucket wheel stacker-reclaimer, however, mainly relies on the bucket wheel excavator design specification. The bucket wheel excavator is …
Stacker reclaimer Bucket wheel are used for reclaiming . The bucket wheel drive either consists of hydraulic system or motor,fluid coupling, brake and gear box, mounted on a drive frame supported by bracket. The hollow output shaft of the gear box is clamped on the drive pulley shaft through a key less shrink disc element. 2. Tripper …
Elecon Engineering Co. Ltd. Elecon Engineering Co. Ltd. Anand Sojitra Road Vallabh Vidyanagar - 388120 Gujarat, India. CIN: L29100GJ1960PLC001082
The reclaimer is a cell-less bucket wheel type; and it has a block retrieving system. Its main features are described below (Table 2). Table 2 — Characteristics of bucket wheel r eclaimer
Process Control Bucket Wheel Reclaimers - jeff-studio. Online Discrete-Time Lqr Controller Design With Integral Action For . in this paper, a novel approach for online design of optimal control systems applied to the bulk resumption process by bucket wheel reclaimer (bwr) is presented. this approach is based on reinforcement learning ...
FL is undertaking the mid-life refurbishment of a stacker reclaimer and tripper car for a customer in a large iron ore application. ... drive assembly, rail clamps and end buffer, as well as the hydraulic system, lubrication system and water hose reeler. Bucket wheel boom stay ropes were replaced, and the spillage conveyor was …
Li M Li Y The trend of bucket wheel stacker-reclaimer Port Operation 2008 178 2 6 9 (in Chinese) Google Scholar; 4. Wu, Y.: The Stacking and Reclaiming Process and the Research on Control Method of Bucket Wheel Stacker-Reclaimer. Master Thesis of Northeastern University (2009) (in Chinese) Google Scholar; 5.
Different types of stackers and reclaimers exist, depending on the stacking and reclaiming method, the shape of the stockpile, and the mobility of the equipment. For instance, a bucket wheel ...
Bucket wheel reclaimers ; Bucket wheel reclaimers. Reliability, productivity and long life are of primary importance for big size machinery working 24/7. ITALGROUP knows it and offers high starting torque hydraulic motors, built-in anti shock valves and excellent controllability for the entire speed range.
How it works. Wheel on bridge (bucket wheel) reclaimers utilize two bucket wheels mounted so that they rotate around a bridge which travels up and down the stockpile. To reclaim across the face of the stockpile, the bucket wheel systems travel along the bridge. Each bucket wheel is fitted with an oscillating rake system to ensure that the ...
Bucket wheel reclaimer (BWR) is a large complex engineering machine that is widely used in open pit mines because of its many excellent advantages, such as high ef ciency, low labor strength, and easy operation. fi. Received August 20, …
The intelligent vector control for the permanent magnet synchronous motor (PMSM) drived bucket wheel reclaimers is presented. Two sliding mode variable structure (SMVS) controllers were designed ...
itself. The bucket wheel has 10 buckets, each with a height of 1.2m. The wheel is powered by a 450kW induction motor operating at constant speed. The reclaimed material is discharged from the bucket wheel onto a 60m boom conveyor. The boom conveyor then discharges the material into a 120 t surge bin which acts as a small buffer between the ...
Two TAKRAF high-capacity bucket-wheel reclaimers have been successfully commissioned at a privately operated port in India, where they are being deployed to significantly increase cargo handling capacity.Amongst the largest of such machines operating in India, considering boom length and reclaiming capacity, the …
3 Reclaimers 10 4 Boom Type Bucket Wheel Stacker cum Reclaimers 20 5 Replacement of Slew Bearing 40 6 Repair of Slew Gear 42 - References 46 . 3 Construction, Working and Maintenance of Stackers and Reclaimers for Bulk Materials ... The stacking process can be done by a simple tripper car (overhead)
Replace outdated MG set driving the Bucket wheel with a Vector Drive System. Install a Vector Drive on the Luff/Boom Hoist to reduce wound rotor problems. Replace the existing Festoon to make it more reliable. A secure, high-speed Ethernet Radio Modem that will allow voice, video, and control of the S/R can eliminate the need for a cable reel.
Bucket-wheel stacker reclaimers, on the other hand, have a bucket wheel that spins around a central axis, intended for stacking and reclaiming material in multiple rows or stacks. Stacker Reclaimers are common in various industries, such as mining, power generation, and port operations. They are typically used to stack material on one side of …
cated underneath the stacker-reclaimer's bucket wheel. The brains of the operation If belt scales are the heart of EMO's operations, Siemens SIMATIC S7 automation system is the brains. All of the process instrumentation and analytic devices monitoring the coal handling process are connected through a Profi bus DP network, sending ...
Bridge-Type Bucket-Wheel Reclaimers. TAKRAF bridge-type bucket-wheel reclaimers are primarily employed in applications where bulk material is to be homogenized (mixed) with medium to high material flow …
Bucket wheel reclaimer (BWR) is broadly used in the process of reclaiming operation in mines and metallurgical enterprises. The Accuracy and dynamic response performance of of its position control algorithm directly affects the efficiency of unmanned equipment. In this paper, a position control algorithm of BWR based on linear active …
Overview. Tenova Reclaimers cover a wide-range of capacities and stockpiles sizes. This consolidated technology demonstrated good operability and reliability over decades of …
CONCLUSIONS functioning and technical selection of bucket wheel reclaimers and stacker/reclaimers (PhD Thesis), The study presented here has been focused primarily Laval University, Quebec City, 179 pp, 2002. on reclaiming capacity calculation of rail-mounted [5] Monrad, E., King, H., Simulation as a tool to bucket wheel reclaimers, and …
Our bucket wheel reclaimers primarily consist of a slewable superstructure and a rail-mounted base. Both the bucket wheel boom and the counterweight boom are hinge-mounted on the superstructure and guyed with ropes or tiebacks via a pylon. The bucket wheel boom is raised and lowered by means of rope winches or hydraulic cylinders.
Bucket wheel construction Cell-less or cell-type bucket wheel construction is available depen-dent on the application and material handled. Bucket wheel drives ... stacker reclaimer control systems are designed with the operator in mind, from the novice to the experienced controls technician. Human-Machine Interface (HMI)